◎ Basic performance parameters:
(1) Production capacity of the casting machine set: Max 38t/h
(2) Product weight: 25±2kg for ordinary aluminium ingots
Dimension of an aluminium ingot: 815×186×110mm (L×W×H)
Dimension of an aluminium ingot stack: 815×815×935mm (L×W×H)
(3) Compressed air:
Piping pressure: 0.7Mpa
Working pressure: 0.55Mpa
Total gas consumption: 140Nm3/h (excluding 78Nm3/h, the gas consumption of the full-automatic packer)
(4) Water supply pressure: 0.25-0.35Mpa
Total water consumption: 510m3/h
(5) Movement speed of moulds: V=6.6m/min (capacity: 38t/h)
Movement speed of cooling machine: V=8.6m/min
Movement speed of layer-based conveyor: V=18m/min
Layer-based stacking robot: Maximum grasping and lifting force: 300kg
Cycle time: 8.8 seconds (Max 42t/h)
Movement speed of finished product conveyor: V=14m/min (10 positions)
(6) Automatic weighing and label printing system
(An electronic system for automatic metering and automatic printing of labels)
(7) Supply voltage: 380V; installed power: 65kW
(8) External dimension of the machine: 78,000×8,400×4,200mm
(9) Bottom elevation of the public chute at the aluminium inlet: 1,540mm
◎ Performance advantages of products:
Production efficiency of the complete machine is effectively improved by virtue of a layer based robotic palletizing technology, an online laser printing technology for labels of aluminium ingots, an online metering system, a robotic slagging technology and a full-automatic packaging technology. Only 2~3 operators are required and its capacity reaches 38t/h.
◎ Innovation points:
In addition to a high-efficiency stationary transmission technology and a reliable operational support technology, we also develop a gyradisc continuous high-efficiency ingot transmission system, a full-automatic packaging system for aluminium ingots, an online weighing system based on an elevator with scissors-truss support and a label laser printing system. Its production efficiency reaches 38 tons per hour (t/h). Finished aluminium ingots are of high surface finish, almost totally free of "water ripples".
38t/h high-efficiency continuous casting production line of aluminium ingots passed acceptance inspections by experts.